Monogram ZDP364ND Owner's Manual

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GE Appliances
General Electric Company
Louisville, Kentucky 40225
31-9181
Monogram
Professional Range
and Rangetops
ZDP486ND
ZDP486NR
ZDP484NG
ZDP364ND
ZDP364NR
ZDP366N
ZDP304N
Technical Service Guide
June 2009
GE Consumer & Industrial
ZGU366N
ZGU364ND
ZGU364NR
ZGU486ND
ZGU484NG
ZGU486NR
Page view 0
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Summary of Contents

Page 1 - Technical Service Guide

GE AppliancesGeneral Electric CompanyLouisville, Kentucky 4022531-9181Monogram Professional Range and RangetopsZDP486NDZDP486NRZDP484NGZDP364NDZDP364N

Page 2 - IMPORTANT SAFETY NOTICE

– 10 –(Continued next page)Using the IR GrillRemove the cover before lighting the burner. The cover must be removed when using the IR grill.Set the co

Page 3 - Table of Contents

– 11 –Control Features - Range(Continued next page)Designinformation(Not all features are on all models.Appearance mayvary.)Feature Index Page1 Bamboo

Page 4

– 12 –Oven Control and Timer1. Oven Mode Selector – Turn outer ring to select: PROOF – Maintains a warm environment useful for rising yeast

Page 5 - Introduction

– 13 –(Continued next page)Oven Mode Selector(Outer)Oven Temperature Knob(Inner)How to Set the Oven for BakingTurn the Oven Mode Selector to 1. BAKE.

Page 6 - Nomenclature - Range

– 14 –(Continued next page)How to Set the Oven for Broiling and Convection BroilingTurn the Oven Mode Selector to 1. BROIL or CONV BROIL.Turn the Ove

Page 7 - Nomenclature - Rangetop

– 15 –(Continued next page)The oven will now begin to preheat. The emperature display will begin at 100°F and remain there until the oven exceeds tha

Page 8 - Control Features - Rangetop

– 16 –(Continued next page)How to Set the Oven for Proofi ngThe proofi ng feature maintains a warm environment which is useful for rising yeast-leavened

Page 9 - Lower Flame

– 17 –(Continued next page)How to Set the Oven TimerNote: The timer is independent of all the other • functions and does not control the oven.Although

Page 10 - Leveling screws

– 18 –Sabbath Mode*To set the Sabbath mode:The Sabbath mode is designed for use on the Jewish Sabbath and other Jewish holidays.It can be used for bak

Page 11 - Appearance may

– 19 –Installation information is for reference only. See the Installation Instructions shipped with the product for complete details and before attem

Page 12 - Oven Mode Selector

– 2 –IMPORTANT SAFETY NOTICEThe information in this service guide is intended for use by individuals possessing adequate backgrounds of electrical, el

Page 13 - Oven Temperature Knob

– 20 –Leveling the RangeWARNING: All ranges can tip. Injury could result. Install the • supplied Anti-Tip Bracket. See the instructions included with

Page 14

– 21 –Bottom of ToekickScrewTop of Toekick4. Push toekick against range leg until clip snaps to legs.Note: Be sure the toekick snaps securely to the

Page 15

– 22 –Gas Conversion Range and RangetopTOOLS YOU NEEDED FOR CONVERSIONWARNING: This conversion must be performed by a qualified installer or gas suppl

Page 16 - Push to select

– 23 –(Continued next page)CONVERT THE REGULATORDisconnect all electrical power at the main circuitbreaker or fuse box.A. Remove the rear venttrim (on

Page 17

– 24 –(Continued next page)CHANGE GRILL ORIFICE(if present)Locate the 1–1/2" long Grill orifice. Select for your gas type. LP—.047, NAT—.067A. Re

Page 18

– 25 –Oven Operational NotesCertain modes, when selected, will automatically enter into a preheat. The temperature knob is used to set the desired tem

Page 19 - Installation

– 26 –The convection fan will cycle on and off while • cooking to best distribute hot air in the oven. The convection fan shuts off when the oven door

Page 20 - Thumb Screw

– 27 –Component Locator ViewsFront of Range (48-in. range shown)(Continued next page)LightsLightsLightsConvection FanConvection FanOven Door GasketBro

Page 21 - Attachment

– 28 –(Continued next page)Rear of Range (48-in. range shown)Convection FanConvection FanConvection ElementConvection ElementBroil ElementBroil Elemen

Page 22 - ORIFICE HOLDER

– 29 –Rangetop ZGU484NG TransformerBurnerBurnerBurnerSpark ModuleSurface Burner ValveSurface Burner ValveIR (Infrared) Grill ControlGriddle ControlGri

Page 23 - CHANGE BURNER ORIFICES

– 3 –Table of ContentsBack Panel ...

Page 24 - (Continued next page)

– 30 –Surface ComponentsControl Panel It is necessary to remove the control panel from the range or rangetop chassis and place it in the service posit

Page 25 - ADJUST BURNER FLAMES

– 31 –6. On rangetops, remove the two 1/4-in. hex-head screws and the Phillips-head screw (on each side), from the back of the control panel fl ange.

Page 26

– 32 –11. Lift up and remove the grill burner box.8. Remove the grill burner igniter. (See Grill Burner Igniter.)9. Place the control panel in the

Page 27 - Component Locator Views

– 33 –Grill Burner IgniterNote: The following describes the procedure to remove the grill burner igniter. The grill igniter has a resistance value of

Page 28

– 34 –Grill Control The grill control is attached to the manifold bracket. A switch bracket is attached to the control and secures 2 switches. The fro

Page 29 - Rangetop ZGU484NG

– 35 –Griddle Assembly Note: The following describes the procedure to remove the griddle assembly. To remove the griddle assembly:Remove griddle fl ue

Page 30 - Surface Components

– 36 –Note: In the following step, ensure that the spring clip is captured and retained inside the griddle burner box. 6. Squeeze the ends of the spr

Page 31 - Grill Assembly

– 37 –Griddle Burner IgniterThe griddle burner igniter is attached to the right side of the griddle burner with two 1/4-in. hex-head screws. It is nec

Page 32 - Control Panel.)

– 38 –5. Slide the switch off the switch plate.6. Remove wires from the LED switch.7. Remove wires from the control. 8. Slide the capillary out of

Page 33 - Grill Safety Valve

– 39 –Glow-bar Igniter WARNING: The range and rangetop use rect-angular Norton glow-bar igniters. They are NOT INTERCHANGEABLE with cylindrical Carbor

Page 34 - Grill Control

– 4 –Meat Probe Receptacle and Harness ...

Page 35 - Griddle Assembly

– 40 –Surface Burner Pan RangesThe following procedure describes the removal of the left-side surface burner pan on range models. The procedure to rem

Page 36

– 41 –RangetopsThe following procedure describes the removal of a surface burner pan on rangetop models. Note: On the 36-in. six surface burner ranget

Page 37 - Griddle Control

– 42 –Surface Burner Valve and Switch Each surface burner valve utilizes a switch. When a burner knob is turned to the ON position, the valve switch c

Page 38 - Switch Plate

– 43 –Spark Module The spark module is located under the left-side surface burner pan. To remove the spark module:Remove the left-side surface burner

Page 39 - Surface Burner Base

– 44 –Transformer The transformer is located under the left-side surface burner pan. The transformer windings have an approximate resistance value bet

Page 40 - Surface Burner Igniter

– 45 –LED Lights and Power Supply The LED lights (task lighting) are located inside the control panel and are positioned to provide light over each be

Page 41 - Surface Burner

– 46 –Indicator Light AssemblyEach surface unit (surface burner, grill, and griddle), utilizes an indicator light consisting of a circuit board with

Page 42 - Indicator Light Assembly.)

– 47 –Range ComponentsSide Access PanelTo remove the side access panel:Remove the range from the installation. (See1. Installation.)Place the contro

Page 43 - Spark Module

– 48 –Cooling FanThe cooling fan is attached on the back of the oven with two 1/4-in. screws. The fan vents through the rear grill. On double oven mod

Page 44 - Transformer

– 49 –SailSail SwitchSail SwitchThe sail switch is located at the top rear of the range, above the cooling fan. This switch monitors the presence of t

Page 45 - LED Lights and Power Supply

– 5 –Introduction*Monogram introduces the new GE Monogram Professional Range and Rangetops. Their superior style and performance parallel commercial u

Page 46 - Task Light Switch

– 50 –UnlockSwitchLockSwitchLockMotorDoorSwitchLockHookSpring andPlungerMountingPlateThe lock assembly is attached to the oven frame by two 1/4-in. he

Page 47 - Range Components

– 51 –Door AssemblyThe oven door can be separated into 2 assemblies. The outer assembly consists of the outer panel and a replaceable door handle. The

Page 48 - Cooling Fan

– 52 –To replace the inner door assembly:Remove the outer door assembly. (See 1. Door Assembly.)Remove the 4 T-20 Torx screws (2 on each side) 2. tha

Page 49 - Lock Assembly

– 53 –Oven Doors (exploded view)Main Oven DoorCompanion Oven Door

Page 50 - RELAY BOARD

– 54 –Oven RacksWARNING: To avoid possible burns, remove or install the racks before turning on the oven.To remove a rack:1. Make sure the rack is

Page 51 - Oven Components

– 55 –If there is debris in the slide tracks, wipe it 3. away, using a paper towel. Note: Any graphite lubricant wiped away must be replaced.Shake the

Page 52 - Assembly.)

– 56 –Oven Temperature SensorThe oven temperature sensor has a resistance of:1091 • Ω at room temperature1654 • Ω at 350°F2634 • Ω at 865°F (Clean

Page 53 - Companion Oven Door

– 57 –6. Carefully pull, then lower the broiler element towards the front of the oven until the element terminals are accessible. IMPORTANT: The lowe

Page 54 - Oven Racks

– 58 –3. Remove the three 1/4-in. hex-head screws that hold the convection bake element to the back wall of the oven cavity.Caution: To avoid scratch

Page 55 - Rack right-side-up

– 59 –The convection fan motor has approximate resistance values between the following wires:White to yellow/blue (CW) - 92 ΩWhite to yellow/red (CCW)

Page 56 - Broil Elements

– 6 –The nomenclature tag is located under the front control panel on the left side. The model and serial number are also on a tag located on the beze

Page 57 - Convection Bake Element

– 60 –Oven Control Logic Board The oven control logic board consists of several boards and a frame. The logic board controls oven operation through u

Page 58 - Convection Fan Assembly

– 61 –Bake ElementBoth main and companion ovens utilize true • hidden bake elements.The bake element is composed of 2 elements • and is replaced as on

Page 59 - Oven Light Assemblies.)

– 62 –7. Remove the 1/4-in. hex-head screw on the left end of the cover plate.8. Slide the cover plate to the left to disengage the tab, then remove

Page 60 - Oven Relay Board

– 63 –12. Slide the hidden bake element out from the range.Main Oven Element Wire Identifi cationElement Harness Connection to Range Wire Pin #1 Yello

Page 61 - Bake Element

– 64 –7. Untape the retrieval wire from the probe wire harness connector.Note: Upon reassembly, ensure displaced insulation is returned to it's

Page 62 - Gasket and

– 65 –Oven Light AssembliesEach main oven is equipped with two halogen light assemblies located on the side walls of the oven. The oven door switch mo

Page 63

– 66 –Procedure B:Remove the racks, rack support, and light cover. 1. (See Oven Light Bulbs, this section.) Remove the two 1/4-in. hex-head screws tha

Page 64 - Back Panel.)

– 67 –Electronic Oven ControlOverviewThe Electronic Oven Control system consists of the logic board, power supply board, relay board, oven controls, o

Page 65 - Oven Light Assemblies

– 68 –Control Board Connector Locator(Continued Next Page)*LINbus*LINbusDual Encoder BoardDual Encoder BoardTemperature Display Board Temperature Disp

Page 66

– 69 –Oven Relay BoardJ2J21K14K10K13K2K11K1K4K5K12K8K1K7K3J1J5J14J10J20J16J17J11J7Relay Power Supply ModuleJ7 Door Lock,, Broil Element 2, Bake Elemen

Page 67 - Electronic Oven Control

– 7 –The nomenclature tag is located under the front control panel on the left side. The model and serial number are also on a tag located on the beze

Page 68

– 70 –J71J21J14GNDJ10J20RBK1K4K5K8K11K3K7K10K14K13J16GORSYRWSBCWVRJ11J171WBYSPSONGYRWGWS RN RY RWRRYRRYNMAIN OVEN RELAY BOARDJ2J1K2K12K1(AS VIEWED FRO

Page 69 - Daughter Relay Module

– 71 –Diagnostics and Service InformationFactory Test Mode The Factory Test mode can be accessed within the fi rst 2 minutes of power up, before any ot

Page 70 - SMALL OVEN

– 72 –(Continued Next Page)Step Sequence Action0 0.0 seconds Wait1 2.0 seconds Turn on Bake 1 Element2 4.0 seconds Turn off Bake 1 Element and wait3 5

Page 71 - Factory Test Mode

– 73 –After completing the component sequence, pressing the Timer button scrolls through these available displays. 2nd press displays EEPROM checksum3

Page 72 - (Continued Next Page)

– 74 –FAILURECODE MEANING CORRECTION-F2-Inside oven cavity as measured by sensorover 650°F unlatched or 915°F latched • Welded relay contacts• Airflow

Page 73

– 75 –Miswire DetectionA miswire error is detected if any of the power supply lines (L1, L2 or N) are wired incorrectly or not present. If detected,

Page 74 - Factory Test Mode.)

– 76 –Oven Sensor, Sail, and Door Switch TestNote: See Lock Assembly for door switch function explanation. Remove power from oven. 1. The resistance m

Page 75 - L1-L2 L1-N Status

– 77 –Schematics and Wiring DiagramsWARNING: Disconnect electrical power before servicing.Caution: Label all wires prior to disconnection. Wiring err

Page 76

– 78 –Rangetop Wiring Diagram

Page 77 - Rangetop Schematic

– 79 –(Continued next page)120 VAC INPUTCCL133 ΩNNOYGSPARKMODULEOYNVG1234RCW240 VAC OUTPUTTRANSFORMER188 ΩWGLEDASMVALVESWITCHLEDASMVALVESWITCHLEDASMVA

Page 78 - Rangetop Wiring Diagram

– 8 –Control Features - RangetopDesigninformation(Not all features are on all models.Appearance mayvary.)Feature Index Page1 Bamboo Cutting Board 162

Page 79 - Surface Component Circuits

– 80 –120 VAC INPUTCCL133 ΩNRCW240 VAC OUTPUTTRANSFORMER188 ΩWG12L2IGNITERGLOW BARVNNWGRILL VALVESWITCHESSAFETYVALVEWW3.40 - 3.60 amps45 - 400 ΩΩ13A16

Page 80

– 81 –Oven Component CircuitsPreheat Circuit (Continued next page)COMN.C.N.O.K7COMN.C.N.O.K1COMN.C.N.O.K3OGRYK5K8K4Closed above 200 FLOW SPEEDCOOLINGF

Page 81 - Oven Component Circuits

– 82 –Bake CircuitBroil CircuitCOMN.C.N.O.K7COMN.C.N.O.K3OGRYK8Closed above 200 FLOW SPEEDCOOLINGFANMK11K1K12RRJ14J14RRJ14VRNJ7-2J5-5J7-7OVENLAMPJ5-22

Page 82 - Broil Circuit

– 83 –Convection CircuitCOMN.C.N.O.K7COMN.C.N.O.K1COMN.C.N.O.K3GRK5K4Closed above 200 FLOW SPEEDCOOLINGFANMMK1K12RRJ14RRJ2VHILIMITTCOCONVECTIONFANWWWC

Page 83 - Clean Circuit

– 84 –Prorange Sales Demo KitA sales demo kit is available that activates all lights and control displays. (Pub Number 24-M488.) Kit Wiring DiagramNot

Page 84 - Optional Accessories

– 85 –Warranty-RangetopWHAT ISCOVEREDLIMITED TWO-YEAR WARRANTYFor two years from date of original purchase, wewill provide, free of charge, parts and

Page 85 - Warranty-Rangetop

– 86 –Warranty-RangeWHAT ISCOVEREDLIMITED TWO-YEAR WARRANTYFor two years from date of original purchase, wewill provide, free of charge, parts and ser

Page 86 - Warranty-Range

– 9 –(Continued next page)Cooktop ControlsElectronic Ignition and Automatic ReignitionThe range is equipped with electronic ignition which eliminates

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